Quality
Quality planned to the last detail
We are holder of one of the most demanding certificates in the automotive industry. The whole production works in accordance with IATF 16949 Quality Standard. Due to high standards of our customers we have a strict quality control system everywhere in the production.In the planning process of tools and processes we use the most advanced program for the QForm digital forging simulation having a huge impact on the quality of the first pieces and serial products. The forging simulation and our own tool-making factory are key factors of achieving the short-term deadlines for samples which is one of our main competitive advantages.
In the development phase the following quality tools characteristic for the automotive industry are used in our company: – APQP – Advanced product quality planningAPQP is a structured approach to product and process design used as a quality planning to support the product development aimed at the customers’ satisfaction. A team involving development, technology, marketing, manufacturing and distribution to the customer, is used in the APQP process.– FMEA – Failure Mode and Effects Analysis FMEA is a method identifying potential failures aimed at problem prevention. It originates from the problems of occurring and eliminating failures during the product or new technology development.– SPC – Statistical Process Control SPC ensures a high level of quality, reliability and repeatability of products and it is essential for companies being present at the global market as well as companies dealing with complex customers and international competition.– MSA – Measurement Systems Analysis Assessment of the existing measurement system quality has a major impact on the process parameters control and product characteristic. Unreliable measurement and large deviations can lead to huge troubles in the production processes. The MSA analysis is essential in the production of demanding products where a high index of process capability is demanded. More and more we make decisions on the basis of measured values, therefore, we have to know what the quality of our measurements is.PPAP (Production Part Approval Process) documentation management – The process of approving the manufacture of productsA well-designed and implemented APQP provides most of the documentation for PPAP. A certificate of “Part Submission Warrant – PSW” must also be formed and samples from the first batch delivered. The PAP process improves the relationship with suppliers by ensuring that specifications and plans are clearly understood by both parties, and enables the customer to track all changes more easily and effectively.
Efficient development process and advanced CCLEAP technology provide “ZERO DEFECT TARGETS”.
Both parties – the suppliers as well as the employees – play a very important role in a successful project in terms of quality We carefully select our suppliers according to strict internal procedures to ensure quality at all levels. We begin to train employees at the early stages of the project. At the project itself, we have been using an advanced internal communication system that enables direct communication among all employees, thus avoiding any possible difficulties at the earliest stage.We have been constantly improving our production processes in order to increase productivity, reduce waste and increase capacity. We use the most advanced technologies and tools. Depending on the nature of modification, we inform the buyer about it.Extraordinary IT support is key to mastering the entire manufacturing process since it provides traceability and data analysis and continuous improvement. The electronic documentation system gives us a detailed insight into key current documents and their history at all production locations of the company and at all steps and points of production processes.With efficient development, advanced CCLEAP (Computer Controlled Lean Production) technology, stable processes and product control at all stages of production, the reclamation rate is extremely low or according to customers’ expectations “ZERO DEFECT TARGETS”.
