Precision
Specialists for precision forged parts +/- 0.1mm.
We are specialized in the production of precision forged parts weighing between 0.001kg and 1kg. Our processes enable forging with extreme precision +/- 00.1mm.Stainless, alloy and carbon steel are shaped in our production.Especially due to the features of precision forged parts we assure minimum additional machining and this is how we decrease the time of mechanical machining.
Automation and technologically sophisticated machines deliver “zero defects”
Machining of forged parts is largely automated and is performed on technologically advanced machines. Automation reduces the human factor and ensures that all pieces are machined according to the exact same technological process and are subjected to all quality controls and tests.The percentage of complaints is consequently very low or in accordance with customers’ expectations of »zero defect targets«.
Experience
50-year experience of manufacture of forged parts for the automotive industry world-wide
In the Marovt company manufacture of forged parts has had a long tradition since 1971. We can provide you with the complete range of services beginning with planning to the final product. Our customers are mainly huge automotive concern where we are the Tier 1 supplier which is the assurance that the company manufactures great and above all with the high quality.We constantly update our production and invest in technology, develop new products and thus ensure competitiveness in demanding global markets. We have experience in machining of forged parts from all metals. The vast majority of our products are made of stainless steel.
Total service (Tier 1 supplier)
Complete solutions from the idea to the final product
With knowledge gained in past years we can provide you with a complete solution – from the idea to the final product. We cooperate with customers from the beginning, from the idea and this is how we contribute to faster solutions in the field of implementation of forged parts into the final system.Modern software and highly skilled employees are keys for the good-quality, fast and expert construction of complete tools and compounds.
The advantage of the Marovt company is that forged parts are machined in our own machining plant. This is why we are able to ensure forged parts with characteristics defined together. The machining of forged parts is mostly automated.
Speed
From the order to the prototype in 6 weeks
We can be proud of fast respond, as the production time from the order to the prototype realisation begins with six weeks.In order to achieve the shortest possible time from the development to the final product we use the most advanced software for the QForm digital forging simulation having a huge impact on the quality of the first pieces and serial products. This is how we can predict the forging process already in the phase of development and this is how we can prevent later corrections and the quality and time deviation.
Flexibility
A unique combination of technology and top staff can beat all challenges
The high level of automatization and digitalisation of our production enables us the flexibility and a fast respond to the market changes which is of vital importance for our customers. Modern software and permanent investment into up-to-date technology guarantee that we are able to be one step ahead of our competition and we are able to implement the knowledge.Our expert team with motivated employees with a sense of belonging stand on our products and write the story of our success. Our team always strives to look for new challenges how to do the work better. Since ever we have been motivated by complicated problems of our customers and results after solving them successfully. We do not face with unsolved problems – only challenges.
Our own tool-making factory
Our own tool-making factory for the tool manufacture enables the complete solution for the product
Our own tool-making factory is one of our key advantages. This is the place where we manufacture all necessary tools for the manufacture of products of optional dimensions, shapes and materials. Thus, we can we provide our customer with a complete product solution. The process covers everything from modeling, technical documentation, to the production of the final product using CNC technologies. In the tool-making factory, we produce various trimming tools, measuring devices, clamping devices, drowning tools, various parts for production purposes, etc. The diversity of products makes our tool-making factory very special and valuable.To manufacture our products we use various methods of material cutting. We operate 3 axis CNC milling machines, wire erosion, submersible erosion, NC guided grinding machines, as well as some classic machines such as lathe, flat grinding machine and circular grinding machine. Our key advantage is rapid response, flexibility, precision and years of experience. As we strive for the best possible quality of work and competitiveness, our toolbox also incorporates a system of modern industry 4.0.
Digitalisation automatization
Digital control of all production processes enables precise planning
All production processes are Computer Controlled with the CCLEAP advanced computer system. We put special emphasis to enable identification and traceability of material, to machine control, the use of resources, control and measurement input.This is how we ensure high-quality of our products, fast flow trough production phases, less stock between phases as well as fast and successful interference in case of anomalies in the production processes.Absolute traceability and real-time interphase stocks allow us to plan quickly and accurately and control production capacity.We analyze the covered data and monitor all key indicators: OEE, scrap, achievement of norms and criteria, material flow and stock status, quality measurements, etc.We are dedicated to maintenance all the time. Most machines capture parameters for their operation, maintain systematic records of maintenance and failures, monitor the frequency of downtime and plan preventive interventions.
Advanced forging 4.0.
Excellent repeatability of the production process is a guarantee for excellent quality
We started with the industry 4.0 quite early (in comparison to the competition) which has specific advantages. Today 80 percent of our machines are equipped with sensors and modules for the process control. Basic data which we include, control and process are: takt time, conditions of the machine, temperature and alarms. Moreover, vibrations, acoustic data, measurement data, tool long-life etc. are controlled on specific machines.The excellent repeatability is a consequence of this precise insight into the production process increasing effective time and reducing production stops and scrap.Consequently, our customer is provided with the product of excellent quality in accordance with dead-lines.
Information protection
We pay special attention to the data protection and strict data confidentiality in relation to our customers as well as internally. Our own IT department with the help of external experts takes care of the safety by maintaining and updating the whole IT equipment regularly as well as with suitable protection protocols.Data protection in our company is in accordance with the General Data Protection Regulation which defines the rules regarding the protection of personal data.
